MerCruiser stern drives (1964-2013) repair manual

MerCruiser (1964-1985) - Clymer Stern Drive Shop Manual

Clymer workshop manual for maintenance, repair and overhaul of all MerCruiser stern drives (petrol engines + stern drives) from the period 1964-1985.

Petrol engines:
4 cylinders in line:
- GM 2.5 L/153 cid (MerCruiser 110, 120, 120R and 120MR
- GM 3.0 L/181 cid (MerCruiser 140)
- Mercury Navy 3.7 L/224 cid (MerCruiser 470, 485, 488, 488R, 170MR and 190MR)
- Renault 1108, 1470 and 1565 cc (MerCruiser 60, 80 and 90)

6 cylinders in line:
- GM 3.2 L/194 cid (MerCruiser 140, 140R and 140MR)
- GM 3.8 L/230 cid (MerCruiser 150)
- GM 4.1 L/250 cid (MerCruiser 160 and 165)
- GM 4.8 L/292 cid (MerCruiser 200)

V6:
- GM 3.8 L/229 cid (MerCruiser 185, 185R and 185MR)
- GM 4.3 L/262 cid (MerCruiser 205MR)

V8:
- Ford 4.9 L/302 cid (MerCruiser 888, 215, 225-S, 225-TR and 225 II-TR)
- Ford 5.8 L / 351 W (MerCruiser 233, 255-TR, 255 II-TR and 255-TRS)
- GM 4.6 L/283 cid (MerCruiser 190)
- GM 5.0 L/305 cid (MerCruiser 198, 228, 228R, 228 II-TR, 230, 230 II-TR, 230MR, 898 and 898R)
- GM 5.4 L/327 cid (MerCruiser 225, 225 II-TR, 250, 260 and 260 II-TR)
- GM 5.7 L/350 cid (MerCruiser 250, 255, 255 II-TR, 255 II-TRS, 260, 260R, 260MR and 270)
- GM 6.7 L/409 cid (MerCruiser 310)
- GM 7.0 L/427 cid (MerCruiser 325)
- GM 7.4 L/454 cid (MerCruiser 330, 330 II-TR, 330 II-TRS, 340, 370, 370 II-TRS, 400 and 400 II-TRS)
- GM 7.9 L/482 cid (MerCruiser 390).

Carter, Holley, MerCarb, Mercury and Rochester carburettors.

MerCruiser stern drives:
- Model 0, Model I, Model II, Model II-TR (1986-1987)
- Model II-TRS (1986-1987)
- Model III
- Model 215.

• This Clymer manual on MerCruiser stern drives contains detailed instructions for maintenance, troubleshooting, repair and overhaul of the Ford, GM and Renault petrol engines (removal and installation, dismantling and assembly, mechanicals, carburettors, lubricating system), the fuel system, the cooling and the electrical system.
• Describes also the work on the stern drive transmission (removal and installation, dismantling and assembly), tailpiece, lower gearcase, tilt mechanism and trim system.
• Includes adjustment data, torque wrench settings, troubleshooting tables and wiring diagrams.

Click here to know more about the Clymer Stern Drive Shop Manuals

Mercruiser Stern Drives (1964-1991) - Repair Manual

Seloc workshop manual for maintenance, repair and overhaul of Mercruiser stern drives from the years 1964-1991.

Petrol engines:
- Mercury Marine
- GMC - 4 and 6 cylinders in line
- GMC - V6 and V8
- Ford V8.

Carburettors: Carter, Holley and Rochester.

Stern drives: type 1, Alpha/MR, Bravo I and Bravo II.

This Seloc Repair Manual for Mercruiser stern drives describes extensively work on the engine and the tail section.

Contents:
- general information, safety and tools
- maintenance and adjustment
- engine - mechanical part
- engine rebuilding
- fuel system (with carburettor and injection)
- cooling system
- ignition and electrical system
- drive systems
- trim and tilt
- steering system
- remote controls.

Complete with adjustment data, torque wrench settings, tables for troubleshooting and wiring diagrams.

MerCruiser (1986-1994) - Alpha One, Bravo One, Bravo Two & Bravo Three - Clymer Stern Drive Shop Manual

Clymer workshop manual for maintenance, repair and overhaul of all MerCruiser stern drives (petrol engines + stern drives) from the years 1986-1984.

Petrol engines:

4 cylinders in line:
- GM 2.5 L/153 cid (MerCruiser 120, 2.5L/120)
- GM 3.0 L/181 cid (MerCruiser 140, 3.0L/115, 3.0L/130, 3.0LX/135)
- MerCruiser 3.7 L/224 cid (MerCruiser 165, 170, 180, 190, 3.7L/165, 3.7LX/180)

V6:
- GM Chevrolet 4.3 L/262 cid (MerCruiser 175, 185, 205, 4.3L/155, 4.3L/160, 4.3L/175, 4.3LX/175, 4.3LX/180, 4.3LX/205)

V8:
- GM Chevrolet 5.0 L/305 cid (MerCruiser 200, 230, 5.0L/180, 5.0L/190, 5.0L/200, 5.0LX/205, 5.0LX/230)
- GM Chevrolet 5.7 L/350 cid (MerCruiser 260, 350 Magnum, 350 Magnum/240, 350 Magnum/250, 350 Magnum/270, 5.7L/230, 5.7L/235, 5.7L/240, 5.7L/250, 5.7L/260)
- GM Chevrolet 7.4 L/454 cid (MerCruiser 454 Magnum, 454 Magnum/350, 454 Magnum/360, 454 Magnum/365, 7.4L/300, 7.4L/330)
- GM Chevrolet 8.2 L/502 cid (MerCruiser 502 Magnum/390, 502 Magnum/410).

MerCruiser stern drives:
- Alpha One (1986-1990), Alpha One Generation II (since 1991)
- Bravo One, Bravo Two and Bravo Three.

• This Clymer manual on MerCruiser stern drives contains detailed instructions for maintenance, troubleshooting, repair and overhaul of the GM Chevrolet petrol engines (removal and installation, dismantling and assembly, mechanicals, carburettors, lubricating system), the fuel system, the cooling and the electrical system.
• Describes also the work on the stern drive transmission (removal and installation, dismantling and assembly), tailpiece, lower gearcase, tilt mechanism and trim system.
• Includes adjustment data, torque wrench settings, troubleshooting tables and wiring diagrams.

Click here to know more about the Clymer Stern Drive Shop Manuals

Mercruiser Stern Drives (1992-2000) - Repair Manual

Seloc workshop manual for maintenance, repair and overhaul of Mercruiser inboard engines and stern drives from the years 1992-2000.

Petrol engines: 4 cylinders, V6 and V8 with carburettor and injection.

Marine transmissions: Borg-Warner Velvet, Hurth, ZF and Walter.

Stern drives: Alpha, Bravo and Blackhawk.

This Seloc Repair Manual for Mercruiser stern drives describes extensively work on the engine and the tail section.

Contents:
- general information, safety and tools
- maintenance and adjustment
- engine - mechanical part
- engine rebuilding
- fuel system (with carburettor and injection)
- cooling system
- ignition and electrical system
- drive systems
- trim and tilt
- steering system
- remote controls.

Complete with adjustment data, torque wrench settings, tables for troubleshooting and wiring diagrams.

MerCruiser (1995-1997) - Alpha One, Bravo One, Bravo Two & Bravo Three - Clymer Stern Drive Shop Manual

Clymer workshop manual for maintenance, repair and overhaul of all MerCruiser stern drives (petrol engines + stern drives) from the years 1995-1997.

Petrol engines:

4 cylinders in line - 3.0LX/135

V6 - 4.3L/160, 4.3LX/180, 4.3LX Gen+/190 and 4.3LXH Gen+/205

V8:
- 5.0L, 5.0LX
- 5.7/210, 5.7L EFI/220, 5.7L/235, 5.7L/250, 5.7LX/250, 5.7L EFI/250
- 350 Magnum/250, 350 Magnum EFI/MP/265, 350 Magnum MPI Gen+/300
- 454 Magnum/350, 454 Magnum EFI/MP/385
- 7.4L/300, 7.4LX MPI/330
- 502 Magnum EFI/MP/415.

MerCarb, Rochester and Weber carburettors.

MerCruiser stern drives: Alpha One, Bravo One, Bravo Two and Bravo Three.

• This Clymer manual on MerCruiser stern drives contains detailed instructions for maintenance, troubleshooting, repair and overhaul of the petrol engines (removal and installation, dismantling and assembly, mechanicals, carburettors, lubricating system), the fuel system, the cooling and the electrical system.
• Describes also the work on the stern drive transmission (removal and installation, dismantling and assembly), tailpiece, lower gearcase, tilt mechanism and trim system.
• Includes adjustment data, torque wrench settings, troubleshooting tables and wiring diagrams.

Click here to know more about the Clymer Stern Drive Shop Manuals

Mercruiser Stern Drives / Inboards (2001-2013) - Repair Manual

Seloc workshop manual for maintenance, repair and overhaul of Mercruiser inboard engines and stern drives from the years 2001-2013.

Petrol engines:
- 4 cylinders inline - 3.0 L
- V6 - 4.3 L
- V8 - 5.0, 5.7, 6.2, 8.1 and 8.2 L.

Marine transmissions: Borg-Warner Velvet, ZF / Hürth.

Stern drives: Alpha and Bravo.

This Seloc Repair Manual for Mercruiser stern drives describes extensively work on the engine and the tail section.

Contents:
- general information, safety and tools
- maintenance and adjustment
- engine - mechanical part
- engine rebuilding
- fuel system (with carburettor and injection)
- cooling system
- ignition and electrical system
- drive systems
- trim and tilt
- steering system
- remote controls.

Complete with adjustment data, torque wrench settings, tables for troubleshooting and wiring diagrams.

Mercury Sport Jet 90-120 hp (1993-1995) - Clymer Service and Repair Manual

Clymer workshop manual for maintenance, repair and overhaul of the Mercury 90 HP Sport Jet (1993-1995) and 120 HP Sport Jet (1993-1995).
Contains detailed instructions for the complete overhaul of the jet pump and the petrol engines.

Inboard / Outdrive Service Manual - From Early '60s - Clymer Inboard Shop Manual

Clymer workshop manual for maintenance and repair of stern drives since the 60s.

Makes:
- Chrysler (60 pages)
- Navy Drive Systems / Stern-Powr (13 pages)
- MerCruiser (187 pages)
- OMC (109 pages)
- Pleasurecraft / Waukesha (10 pages)
- Volvo Penta (42 pages).

Also includes adjustment data for the corresponding engines.

Covers the stern drive models:

Chrysler80 hp, Commando (M225, M273, LM318, LM340), Drive 90 (LM318, M318, LM340, M360, M383, M400, M413, M426, M440, Nissan SD22, Nissan SD33), 300 (LM318AC, LM318BC, LM360BC, MN6-33, CM6-55).

Navy Drive Systems / Stern-Powr60, 80, 81, 91, 101, 103, 105, 107, 111 and 113.

MerCruiser60, 80, 90, 110, 120, 2.5L, 140(4), 3.0L, 140(6), 150, 160, 165 and Rover Diesel (drives: I, I-A, I-B, I-C, 120, 140, 165, R, MR, Alpha One and E-Z Shift).
- MerCruiser II 175, 185, 205, 4.3L, 4.3LX, 200, 215E, 215H, 225-S, 228, 230, 5.0L, 5.0LX, 233, 250, 260, 350 Magnum, 5.7L, 888 and 898 (drives: 898, 228, 250, R, MR and Alpha One).
- MerCruiser III 165, 3.7L, 170, 180, 3.7LX, 190 470, 485 and 488 (drives: R, MR and Alpha One).
- MerCruiser II-TR and II-TRS 225, 255 (Ford and GM), 280 and 330.
- MerCruiser Bravo One 7.4L, 454 Magnum.

OMCDU Series (DU/DUE, 1964-1968) / now Series (now/NUE/NUFM/NUFR, 1968-1971) / 100-245 hp (1964-1978) / OMC 400 and 800 - 120-260 hp (1978-1984) / OMC Cobra and King Cobra - 120-340 hp (1986-1988).

Pleasurecraft / Waukesha: with Ford engines (155, 165, 175, 185, 215, 255 and 350 hp) and Chevrolet engines (230, 240, 270, 280, 300 and 350 hp).

Volvo PentaAquamatic 100, 200, 250, 270, 275, 280, 290 and Duoprop.
- engines up to 1985: 4 cylinders - 95, 100, 110, 95A, 120, 105A, 115A, 130A, 130B, 130C, 125A, 125B, 145B, 140A, 145A / 6 cylinders - 165A, 170A, 175A / V8 - 190A, 200A, 200B, 225A, 225B, 200D, 225D, 240A, 255B, 260A, 290A.
- engines since 1985: 4 cylinders - 131A, 131B, 131C, 131D, 151A, 151B, 151C, 171A, 171C / V8 - 211A, 231A, 271A, 271C, 311A, 311B.

Wiring Diagrams - Outboard Motors and Inboard / Outdrives (1956-1989)

Clymer ProSeries book with wiring diagrams for hundreds of outboard motors and sterndrives from the years 1956-1989.

Outboard motors: Chrysler/Force, Evinrude/Johnson, Mariner, Mercury, Suzuki, Tohatsu and Yamaha.

Stern drives: MerCruiser, OMC and Volvo Penta.