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Ford Explorer (1991-2001): service and repair manuals

A repair manual for your Ford Explorer (1991-2001)? Here are shop manuals for DIY service and repairs on Ford SUVs. They offer clear instructions for maintenance, troubleshooting, and parts replacement.

Ford Explorer / Mazda Navajo / Mercury Mountaineer (USA) (1991-2001) | Haynes Repair Manual

Haynes Repair Manual covering the:
- Ford Explorer (1991-2001), Explorer Sport (2000-2003), Explorer Sport Trac (2001-2005)
- Mazda Navajo (1991-2001)
- Mercury Mountaineer (1991-2001).

Gasoline engines:
- V6 - 4.0 litre (4008 cc)
- V8 - 5.0 litre (4949 cc).

This Haynes manual for the Ford Explorer / Mazda Navajo / Mercury Mountaineer describes service and repair of the gasoline engines (distribution, belts, valves, camshaft, cylinder head, oil pump, seals, and crankshaft).
It also includes procedures for the cooling, air conditioning, fuel system, exhaust plus the starting and charging system. Additionally, it describes work on the clutch, gearbox (removal and installation), driveshafts, braking system, suspension, steering box, body, interior, and electrical system.

  • Step-by-step instructions with hundreds of detailed photos guide you through every job.
  • Covers both U.S. and Canadian models.
  • Based on a complete vehicle strip-down and rebuild.
  • Includes a maintenance schedule, technical specifications, torque wrench settings, and troubleshooting tables.
  • Clear and detailed wiring diagrams.

Product details

Author:Jay Storer, John H Haynes
Details:320 pages, 27 x 21 x 2 cm / 10.6 x 8.25 x 0.79 in, paperback
Illustrations:hundreds of photos and drawings
Publisher:Haynes Manuals, Inc. (USA, 2006)
Series:Haynes Auto Repair Manual (36024)
ISBN:9781563925917

More information on the American Haynes Repair Manuals

Repair manual: Ford Explorer / Mazda Navajo / Mercury Mountaineer (USA) (1991-2001)

Ford Explorer / Mazda Navajo / Mercury Mountaineer (USA) (1991-2001)

Language: English

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Ford Ranger, Explorer / Mercury Mountaineer (1991-1999) | Chilton Repair Manual

Chilton Repair Manual for the Ford Explorer, Ranger, Splash and Mercury Mountaineer, 4x2 and 4x4.

Model years: 1991-1999.

This Chilton manual for the Ford Explorer, Ranger, Splash and Mercury Mountaineer covers maintenance and repair of the gasoline engines (distribution, camshaft, inlet and outlet valves, cylinder head, crankshaft, lubricating system, and gaskets).
It also addresses the cooling system, air conditioning, fuel system, exhaust, and the electrical system. Additionally, it describes work on other components, such as the clutch, transmission (only removal and installation), the transfer case, front and rear axles, springs and shock absorbers, the steering system, brakes and body.

  • Covers both U.S. and Canadian models.
  • Includes technical specifications, adjustment data, torque wrench settings, and wiring diagrams.
  • Tables for troubleshooting and identification of models and engines.

Product details

Details:352 pages, 27.5 x 20.5 x 2.5 cm / 10.8 x 8.1 x 0.98 in, paperback
Illustrations:numerous photos and drawings
Publisher:Chilton Automotive Books (USA, 2001)
Series:Chilton Auto Repair Manual (26688)
ISBN:9780801991318

More information on the Chilton Repair Manuals

Repair manual: Ford Ranger, Explorer / Mercury Mountaineer (1991-1999)

Ford Ranger, Explorer / Mercury Mountaineer (1991-1999)

Language: English

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1991 Ford Aerostar, Explorer, Ranger Truck Shop Manual - Engine, Chassis, Body, Electrical

Factory workshop manual (reprint, 2 volumes) for maintenance and repair of the 1991 Ford models:
- Aerostar
- Explorer
- Ranger.

Covers the complete vehicle:
- engine (cylinder head, engine block, fuel system, ignition, lubrication, cooling, heater and exhaust)
- driveline (clutch and gearbox, propeller shaft, rear axle and differential)
- chassis (front axle, suspension, shock absorbers, steering system, brakes, servo unit, handbrake, wheel bearings and wheels)
- electrical system (battery, starter motor, dynamo, voltage regulator, headlights, tail lights, turn signals, dashboard, windscreen wipers)
- body (welded components, bumpers, bonnet, fenders, doors, fixed windows, window mechanisms, seats, interior trim, interior lamps).

  • Clear, very comprehensive instructions with drawings, photos and specifications.
  • High-quality reprint, licensed by Ford.
  • This is the same technical manual as was used in the Ford dealer's workshop at the time. Ford reference: FPS-12199-91-1, FPS-12199-91-3.

Product details

Author:Ford Motor Company
Details:2620 pages, 28 x 21.5 x 12.6 cm / 11 x 8.5 x 4.96 in, paperback
Illustrations:profusely illustrated
Publisher:Detroit Iron Publishing (USA, 2023)
ISBN:9781791419394
Repair manual: 1991 Ford Aerostar, Explorer, Ranger Truck Shop Manual - Engine, Chassis, Body, Electrical

1991 Ford Aerostar, Explorer, Ranger Truck Shop Manual - Engine, Chassis, Body, Electrical

Language: English

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1992 Ford Ranger, Explorer, Aerostar Service Manual - Body, Chassis, Electrical, Engine

Factory workshop manual (reprint, 2 volumes) for maintenance and repair of the 1992 Ford models:
- Aerostar
- Explorer
- Ranger.

Covers the complete vehicle:
- engine (cylinder head, engine block, fuel system, ignition, lubrication, cooling, heater and exhaust)
- driveline (clutch and gearbox, propeller shaft, rear axle and differential)
- chassis (front axle, suspension, shock absorbers, steering system, brakes, servo unit, handbrake, wheel bearings and wheels)
- electrical system (battery, starter motor, dynamo, voltage regulator, headlights, tail lights, turn signals, dashboard, windscreen wipers)
- body (welded components, bumpers, bonnet, fenders, doors, fixed windows, window mechanisms, seats, interior trim, interior lamps).

  • Clear, very comprehensive instructions with drawings, photos and specifications.
  • High-quality reprint, licensed by Ford.
  • This is the same technical manual as was used in the Ford dealer's workshop at the time. Ford reference: FPS-12199-92-1, FPS-12199-92-2.

Product details

Author:Ford Motor Company
Details:2822 pages, 28 x 21.5 x 13.6 cm / 11 x 8.5 x 5.35 in, paperback
Illustrations:profusely illustrated
Publisher:Detroit Iron Publishing (USA, 2023)
ISBN:9781791419462
Repair manual: 1992 Ford Ranger, Explorer, Aerostar Service Manual - Body, Chassis, Electrical, Engine

1992 Ford Ranger, Explorer, Aerostar Service Manual - Body, Chassis, Electrical, Engine

Language: English

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1995 Ford Aerostar, Ranger, Explorer Service Manual - Body, Chassis, Powertrain, Drivetrain

NEW

Factory workshop manual (reprint, 2 volumes) for maintenance and repair of the 1995 Ford models:
- Aerostar
- Explorer
- Ranger.

Covers the complete vehicle:
- engine (cylinder head, engine block, fuel system, ignition, lubrication, cooling, heater and exhaust)
- driveline (clutch and gearbox, propeller shaft, rear axle and differential)
- chassis (front axle, suspension, shock absorbers, steering system, brakes, servo unit, handbrake, wheel bearings and wheels)
- electrical system (battery, starter motor, dynamo, voltage regulator, headlights, tail lights, turn signals, dashboard, windscreen wipers)
- body (welded components, bumpers, bonnet, fenders, doors, fixed windows, window mechanisms, seats, interior trim, interior lamps).

  • Clear, very comprehensive instructions with drawings, photos and specifications.
  • High-quality reprint, licensed by Ford.
  • This is the same technical manual as was used in the Ford dealer's workshop at the time. Ford reference: FCS-12199-95-1; FCS-12199-95-2.

Product details

Author:Ford Motor Company
Details:4432 pages, 28 x 21.5 x 21.4 cm / 11 x 8.5 x 8.43 in, paperback
Illustrations:profusely illustrated
Publisher:Detroit Iron Publishing (USA, 2024)
ISBN:9781791419677
Repair manual: 1995 Ford Aerostar, Ranger, Explorer Service Manual - Body, Chassis, Powertrain, Drivetrain

1995 Ford Aerostar, Ranger, Explorer Service Manual - Body, Chassis, Powertrain, Drivetrain

Language: English

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1996 Ford Aerostar, Ranger, Explorer - Service Manual Supplement

SUPPLEMENT (reprint) to be used with the 1995 Ford Aerostar, Ranger, Explorer Service Manual. Contains additional technical information on the 1996 Ford Aerostar, Ranger and Explorer models.

  • Clear, very comprehensive instructions with drawings, photos and specifications.
  • High-quality reprint, licensed by Ford.
  • This is the same technical manual as was used in the Ford dealer's workshop at the time. Ford reference: FCS-12199-96-1.

Product details

Author:Ford Motor Company
Details:1270 pages, 28 x 21.5 x 6.1 cm / 11 x 8.5 x 2.4 in, paperback
Illustrations:profusely illustrated
Publisher:Detroit Iron Publishing (USA, 2023)
ISBN:9781791419752
Repair manual: 1996 Ford Aerostar, Ranger, Explorer - Service Manual Supplement

1996 Ford Aerostar, Ranger, Explorer - Service Manual Supplement

Language: English

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parts

Parts and accessories for your Ford

Through these links you can find not only service and replacement parts, but also various practical and useful accessories for your Ford Explorer.

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Years: 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001