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Haynes Owners Workshop Manuals on cars and vans

Haynes repair manual - Mercedes-BenzHaynes Owners Workshop Manuals have been published since the 1950s by the British publishing house Haynes, with 200 million books sold by far the largest publisher of car repair manuals in the world. They provide much more information than the owner's handbook supplied by the manufacturer with each new car.

For every Haynes manual a car is completely disassembled and then reassembled, if possible without the use of special tools. At the same time the various repairs and maintenance works are photographed in detail.

Hundreds of photos and drawings make it easy to follow the short step-by-step instructions. All adjustment data are arranged in clear tables, while clear wiring diagrams are also included.
Over 250 Haynes repair manuals on recent cars are available. In addition to the British Haynes Owners Workshop Manuals, we also supply the publications of Haynes Australia and Haynes USA.


Haynes Manuals - Official dealer
Publisher: Haynes, Sparkford, Yeovil, Somerset (UK). The TMB Bookshop is an official distributor of Haynes Manuals.

Size: 27 x 21 cm (10.6 x 8.25 in)

Language: These books are only available in English.

Units: These manuals list measures and weights in ISO units (m, kg, Nm, ...) as well as in Imperial units (inch, ft, lb ft, ...).

Automatic transmissions and modern gearboxes: Because special tools and adjustment equipment are required, the overhaul of automatic transmissions and modern gearboxes (specialist work!) is not covered in these books, but they usually provide instructions for replacing the ATF fluid and adjusting the controls.
Click here for specific books on automatic transmissions.

Wiring diagrams: Haynes manuals contain clear wiring diagrams.

Haynes repair manual - Volvo S70
Haynes repair manual - Land Rover Freelander
Haynes repair manual - Volkswagen Transporter

Contents

These Haynes Manuals cover maintenance, repair and overhaul of the engine (valves, camshaft, cylinder head, oil pump, seals and crankshaft), cooling system, heater, fuel system, exhaust, starting and charging system, clutch, drive shafts, braking system, suspension, steering gear, body, interior and electrical system. Included are removal and installation instructions, technical data, torque wrench settings and clear wiring diagrams.

A modern Haynes Car Service and Repair Manual (in this case for a Ford Focus with petrol or diesel engine) generally contains the following chapters:

LIVING WITH YOUR CAR

Safety first!
Introduction

Roadside repairs
If your car won't start
Jump starting
Wheel changing
Identifying leaks
Towing

Weekly checks
Introduction
Underbonnet check points
Engine oil level
Coolant level
Brake and clutch fluid level
Power steering fluid level
Tyre condition and pressure
Washer fluid level
Wiper blades
Battery
Bulbs and fuses

Lubricants and fluids
Tyre pressure

MAINTENANCE

Routine maintenance and servicing

Servicing Specifications / torque wrench settings
Maintenance schedule
Maintenance procedures

REPAIRS & OVERHAUL

Engine and associated Systems

Engine in-car repair procedures
Specifications / torque wrench settings
Compression test
Top Dead Centre - locating
Cylinder head cover - removal and refitting
Valve clearances - checking and adjustment
Crankshaft pulley/vibration damper - removal and refitting
Timing belt covers - removal and refitting
Timing belt - removal and refitting
Timing belt tensioner and sprockets - removal, inspection and refitting
Camshaft oil seals - renewal
Camshafts and cam followers - removal, inspection and refitting
Cylinder head - removal, inspection and refitting
Sump - removal and refitting
Oil pump - removal, inspection and refitting
Crankshaft oil seals - renewal
Flywheel/driveplate - removal, inspection and refitting
Engine/transmission mountings - removal and refitting
Oil pressure warning switch - removal and refitting

Engine removal and overhaul procedures
Specifications / torque wrench settings
Engine overhaul
Engine / transmission removal - methods and precautions
Engine / transmission - removal, separation and refitting
Engine overhaul - dismantling sequence
Cylinder head - dismantling
Cylinder head and valve components - cleaning and inspection
Cylinder head - reassembly
Fuel injection pump drive chain (diesel) - removal, inspection and refitting
Piston / connecting rod assemblies - removal
Crankshaft - removal
Cylinder block / crankcase - cleaning and inspection
Piston/connecting rod assemblies - inspection
Crankshaft - inspection
Main and big-end bearings - inspection
Engine overhaul - reassembly sequence
Piston rings - refitting
Crankshaft - refitting and main bearing clearance check
Piston / connecting rod assemblies - refitting and big-end bearing clearance check
Engine - initial start-up after overhaul

Cooling, heating and air conditioning systems
Specifications / torque wrench settings
Engine coolant (antifreeze) -
Cooling system hoses - disconnection and renewal
Thermostat - removal, testing and refitting
Radiator electric cooling fan - testing, removal and refitting
Cylinder head temperature sensor - removal and refitting
Radiator and expansion tank - removal, inspection and refitting
Coolant pump - checking, removal and refitting
Heater / ventilation components - removal and refitting
Heater / air conditioning controls - removal and refitting
Air conditioning system - general inspection and precautions
Air conditioning system components - removal and refitting
Heater booster (diesel models) - removal and refitting

Fuel and exhaust systems - petrol models
Specifications / torque wrench settings
Fuel system - depressurisation
Fuel lines and fittings -
Air cleaner assembly / air inlet components - removal and refitting
Accelerator cable - removal, refitting and adjustment
Accelerator pedal - removal and refitting
Fuel pump / fuel pressure - checking
Fuel tank - removal, inspection and refitting
Fuel pump/fuel gauge sender unit - removal and refitting
Fuel tank roll-over valves - removal and refitting
Fuel tank filler pipe - removal and refitting
Fuel cut-off switch - removal and refitting
Fuel injection system - checking
Fuel injection system components - removal and refitting
Manifolds - removal and refitting
Exhaust system - removal and refitting

Fuel and exhaust systems - diesel models
Specifications / torque wrench settings
Fuel system - priming pump and bleeding
Fuel system - contamination problems
Air cleaner assembly / air inlet components - removal and refitting
Accelerator pedal - removal and refitting
Fuel tank - removal, inspection and refitting
Fuel gauge sender unit - removal and refitting
Fuel tank roll-over valves - removal and refitting
Fuel tank filler pipe - removal and refitting
Diesel injection system - checking
Injection system electronic components - removal and refitting
Fuel injection pump timing - checking and adjustment
Fuel injection pump - removal and refitting
Injection pipes - removal and refitting
Fuel injectors - removal, testing and refitting
Glow plugs - removal, testing and refitting
Turbocharger - removal and refitting
Intercooler - removal and refitting
Manifolds - removal and refitting
Exhaust system - component renewal

Emission control systems
Specifications / torque wrench settings
Evaporative loss emission control system (petrol models) - component renewal
Exhaust gas recirculation system - component removal
Oxygen sensor (petrol models) - removal and refitting
Catalytic converter - removal and refitting

Starting and charging systems
Specifications
Battery - removing, refitting, testing and charging
Charging system - testing
Alternator - removal and refitting
Alternator brushes and voltage regulator - renewal
Starting system - testing
Starter motor - removal and refitting

Ignition system - petrol models
Specifications
Ignition system - testing
Fault finding - preliminary checks
Ignition HT coil - removal, testing and refitting
Ignition system sensors - removal and refitting
Ignition timing - checking and adjustment

Clutch
Specifications / torque wrench settings
Clutch - checking
Clutch master cylinder - removal and refitting
Clutch pedal - removal and refitting
Clutch components - removal, inspection and refitting
Clutch release bearing - removal, inspection and refitting
Clutch hydraulic system - bleeding

Manual transmission
Specifications / torque wrench settings
Gearchange cables - adjustment
Gearchange cables and gear lever - removal and refitting
Vehicle speed sensor - removal and refitting
Reversing light switch - removal and refitting
Oil seals - renewal
Transmission oil - draining and refilling
Transmission - removal and refitting

Automatic transmission
Specifications / torque wrench settings
Fault finding - general
Selector cable - removal, refitting and adjustment
Selector components - removal and refitting
Transmission sensors - removal and refitting
Oil seals - renewal
Fluid cooler - removal and refitting
Automatic transmission - removal and refitting

Driveshafts
Specifications / torque wrench settings
Driveshafts - removal and refitting
Driveshaft inner tripod joint gaiter - renewal
Driveshaft outer CV joint gaiter - renewal
Driveshafts - inspection and joint renewal

Brakes and suspension

Braking system
Specifications / torque wrench settings
Front brake pads - renewal
Front brake caliper - removal, overhaul and refitting
Front brake disc - inspection, removal and refitting
Rear brake drum - removal, inspection and refitting
Rear brake shoes - renewal
Rear wheel cylinder - removal, overhaul and refitting
Rear brake pads - renewal
Rear brake caliper - removal, overhaul and refitting
Rear brake disc - inspection, removal and refitting
Master cylinder - removal and refitting
Brake pedal - removal and refitting
Hydraulic pipes and hoses - inspection, removal and refitting
Hydraulic system - bleeding
Vacuum servo unit - testing, removal and refitting
Vacuum unit vacuum hose and non-return valve - removal, testing and refitting
Pressure-conscious regulator valve - removal and refitting
ABS hydraulic unit - removal and refitting
ABS wheel sensor - testing, removal and refitting
Load sensing valve - removal and refitting
Traction control/Electronic stability control components - removal and refitting
Stop-light switch - removal, refitting and adjustment
Handbrake lever - removal and refitting
Handbrake cables - removal and refitting
Vacuum pump (diesel models) - removal and refitting

Suspension and steering systems
Specifications / torque wrench settings
Steering knuckle and hub assembly - removal and refitting
Front hub and bearings - inspection and renewal
Front suspension strut assembly - removal and refitting
Front suspension strut - overhaul
Front anti-roll bar and links - removal and refitting
Front suspension lower arm - removal, overhaul and refitting
Front suspension lower arm balljoint - renewal
Rear hub and bearings - inspection and renewal
Rear shock absorber - removal, testing and refitting
Rear anti-roll bar and links - removal and refitting
Rear coil spring - removal and refitting
Rear suspension rear lower arm - removal and refitting
Rear suspension front lower arm - removal and refitting
Rear suspension upper arm - removal and refitting
Rear suspension tie-bar (control blade) - removal and refitting
Rear suspension crossmember - removal and refitting
Steering wheel - removal and refitting
Steering column - removal, inspection and refitting
Power steering rack - removal and refitting
Power steering hydraulic system - bleeding
Power steering pump - removal and refitting
Power steering fluid cooler - removal and refitting
Track rod end - renewal
Wheel alignment and steering angles

Body equipment

Bodywork and fittings
Specifications / torque wrench settings
Maintenance - bodywork and underframe
Maintenance - upholstery and carpets
Minor body damage - repair
Bumpers - removal and refitting
Radiator grille - removal and refitting
Bonnet - removal, refitting and adjustment
Bonnet lock - removal, refitting and adjustment
Door inner trim panel - removal and refitting
Door window glass - removal and refitting
Door window regulator - removal and refitting
Door handle and lock components - removal and refitting
Door - removal and refitting
Exterior mirror and glass - removal and refitting
Interior mirror - removal and refitting
Boot lid - removal and refitting
Boot lid lock components - removal and refitting
Tailgate - removal and refitting
Support struts - removal and refitting
Tailgate lock components - removal and refitting
Central locking system components - testing, removal and refitting
Windscreen and fixed windows - removal and refitting
Sunroof - adjustment
Seats - removal and refitting
Seat belts - removal and refitting
Interior trim panels - removal and refitting
Centre console - removal and refitting
Overhead console - removal and refitting
Glovebox - removal and refitting
Facia - removal and refitting
Wheelarch liner - removal and refitting
Fuel filler flap and lock - removal and refitting

Body electrical system
Specifications
Electrical fault finding - general information
Fuses, relays and timer module - testing and renewal
Switches - removal and refitting
Bulbs (exterior lights) - renewal
Bulbs (interior lights) - renewal
Exterior light units - removal and refitting
Headlight and foglight beam alignment - checking and adjustment
Headlight levelling motor - removal and refitting
Instrument panel - removal and refitting
Instrument panel components - removal and refitting
Clock - removal and refitting
Horn - removal and refitting
Wiper arms - removal and refitting
Windscreen wiper motor and linkage - removal and refitting
Tailgate wiper motor assembly - removal and refitting
Trip computer module - removal and refitting
Anti-theft alarm system
Cruise control system - component renewal
Windscreen / tailgate washer system - removal and refitting
Radio/cassette player - removal and refitting
Compact disc autochanger - removal and refitting
Speakers - removal and refitting
Radio aerial - removal and refitting
Airbag units - removal and refitting
Airbag control module - removal and refitting
Airbag sliding contact - removal and refitting
Parking sensor system
Traveller assist system (TAS)
Electric seat components - removal and refitting
Cigarette lighter - removal and refitting

Wiring diagrams

REFERENCE

Dimensions and weights
Conversion factors
Buying spare parts
Vehicle identification numbers
General repair procedures
Jacking and vehicle support
Disconnecting the battery
Tools
MOT test checks
Fault finding

Glossary of technical terms
Index

Haynes manuals describe maintenance and repair in detail

Haynes manuals describe maintenance and repair in detail.

Haynes manuals contain clear wiring diagrams

Haynes manuals contain clear wiring diagrams.

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Knowledge and experience

Since 2000, TMB Bookshop has been offering motoring books from Haynes, Chilton, Clymer, Bentley, Brooklands, ETAI, Bucheli, Motorbooks, Motorbuch Verlag and many other well-known publishers.