VW Transporter T4 (1990-2003): service and repair manuals

VW Transporter T4 - Diesel (1990 - June 2003) - Haynes Service and Repair Manual

Haynes workshop manual on the Volkswagen T4 Transporter Diesel.

Diesel engines:
- 4 cylinders - 1.9 litre (1896 cc, natural aspiration and turbo, 45kW/61 hp and 50 kW/68 hp, engine codes 1X and ABL)
- 5 cylinders- 2.4 litre (2370 cc, 57 kW/78 hp and 55 kW/75 hp, AAB and AJA) and 2.5 litre (2461 cc, 65 kW/88 hp - AJT and AYY / 75 kW/102 hp - ACV, AUF, AYC and AXL / 111 kW/151 hp - AHY and AXG).

Production years: 1990-6/2003.

Exclusions: Please note that this manual does not cover the Transporter Syncro or specific features of the Caravelle, Multivan or Westfalia models.

Using photos and step-by-step instructions this Haynes manual on the VW T4 Transporter Diesel describes maintenance, repair and overhaul of the 4- and 5-cylinder diesel engines (distribution, belts, valves, camshaft, cylinder head, oil pump, seals and radiator).
It also addresses issues related to the heater, fuel system, exhaust, starting and charging system. Furthermore, it covers work on the clutch, gearbox, driveshafts, braking system, suspension, steering gear, body, interior and electrical system.

• Based on a complete strip-down and rebuild.
• Includes a maintenance schedule, technical specifications, torque wrench settings and troubleshooting tables.
• Clear and detailed wiring diagrams for easy reference.

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Author:	John S. Mead
Specs:	288 pages, 27 x 21 x 1.8 cm / 10.6 x 8.25 x 0.71 in, paperback
Illustrations:	hundreds of photographs and drawings
Publisher:	Haynes Publishing (GB, 2014)
Series:	Haynes Service and Repair Manual (5711)

Volkswagen Transporter T4 Diesel (09/1990-06/2003) et T5 Diesel (06/2003-08/2009) - Revue Technique Automobile (RTA 182.3)

Revue Technique Automobile (RTA 182) covering the Volkswagen models:
- Transporter T4 Diesel and Turbodiesel (09/1990-06/2003)
- Transporter T5 Turbodiesel (06/2003-08/2009).

Diesel engines:
4 cylinders:
- 1.9 D (1896 cc, 45 kW/61 hp, indirect injection, engine code 1X)
- 1.9 TD (1900 cc, 50 kW/68 hp, turbodiesel, indirect injection, ABL)
- 1.9 TDI (1900 cc, 62 kW/85 hp, direct injection, BRR)
- 1.9 TDI (1900 cc, 63 kW/86 hp, direct injection, AXC)
- 1.9 TDI (1900 cc, 75 kW/102 hp, direct injection, BRS)
- 1.9 TDI (1900 cc, 77 kW/105 hp, direct injection, AXB)
5 cylinders
- 2.4 D (2370 cc, 57 kW/77 hp, indirect injection, AAB)
- 2.5 TDI (2500 cc, 75 kW/102 hp, turbodiesel, direct injection, ACV).

This Revue Technique for the VW Transporter T4 and T5 Diesel vans describes extensively service and repair of the diesel engines (including timing gear, cylinder head, lubrication, coolant pump, injection pump and injectors).
Covers also work on the clutch, transmission, driveshafts, steering system, suspension, wheel hubs, brakes, electric equipment and body.

• Includes adjustment data and wiring diagrams.
• An integral owner's handbook provides information on operation and daily maintenance.
• Additional chapter with tips and a checklist to prepare for the MOT test.

Specs:	27 x 21 cm / 10.6 x 8.25 in, paperback
Illustrations:	hundreds of photographs and drawings
Publisher:	ETAI (F, 1993)
Series:	Revue Technique Automobile (RTA 182.3)

VW Transporter T4 - Benzin- und Dieselmotoren (12/1990-1995) - Bucheli Reparaturanleitung

Bucheli Reparaturanleitung for service and repair of the Volkswagen Transporter T4.

Petrol engines: 2.0 litre (1968 cc, engine code AAC).

Diesel engines:
- 4 cylinders - 1.9D (1896 cc, 1X)
- 5 cylinders - 2.4D (2370 cc, AAB).

Production years: 12/1990-1995.

This Bucheli repair manual on the VW Transporter T4 provides detailed instructions for work on the petrol and diesel engines (removal - refitting, crankshaft, connecting rods, pistons, distribution, valves, oil pump, cooling, fuel system).
Covers also the clutch, gearbox (only removal and installation), driveshafts, steering system, front and rear suspension, brakes, electrical system and the exhaust.

• Includes comprehensive technical data and torque wrench settings.
• Clear wiring diagrams.

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Author:	Peter Russek
Specs:	184 pages, 28 x 21 cm / 11 x 8.25 in, paperback
Illustrations:	numerous photographs and drawings
Publisher:	Bucheli Verlag (CH, 2015)
Series:	Bucheli Reparaturanleitung (1069)

VW Transporter T4 - 2.0 & 2.5 Petrol / 1.9 & 2.4 Diesel (1990-1995) - Workshop Manual

Workshop manual for maintenance and repair of the Volkswagen Transporter T4.

Versions: of, Caravelle and Bus, lange and short wheel base.

Petrol engines:
- 4 cylinders - 2.0 (1968 cc, engine code AAC)
- 5 cylinders - 2.5 (2461 cc, AAF).

Diesel engines:
- 4 cylinders - 1.9 (1896 cc, 1X)
- 5 cylinders - 2.4 (2370 cc, AAB).

Production years: 1990-1995.

This repair manual on the VW Transporter T4 vans covers extensively maintenance and repair of the petrol and diesel engines (removal - refitting, crankshaft, connecting rods, pistons, distribution, valves, oil pump, cooling, fuel system).

Additional chapters about the clutch, gearbox (only removal and installation), drivetrain, suspension, suspension, steering system, brakes, alternator and starter motor.

• Includes extensive fault finding tables, technical specifications, torque wrench settings and wiring diagrams.
• Describes mainly the mechanical components, not the body.
• English edition of the Bucheli Reparaturanleitung.

Click here to know more about the Brooklands Owners Edition repair manuals

Author:	Peter Russek
Specs:	220 pages, 28 x 21 cm / 11 x 8.25 in, paperback
Illustrations:	numerous drawings
Publisher:	Brooklands Books (GB, 1997)

VW Caravelle, Transporter (T4) - Benziner und Diesel (9/1990-1/2003) - So wird's gemacht

Workshop manual from the German series So wird's gemacht (nr. 75) on the Volkswagen Caravelle and Transporter (T4), petrol and diesel.

Petrol engines:
- 2.0 L (62 kW/84 hp, 09/90-01/03)
- 2.5 L (81 kW/110 hp, 12/90-07/96)
- 2.5 L (85 kW/115 hp, 08/96-01/03)
- 2.8 l /103 kW/140 hp, 01/96-05/00)
- 2.8 l /150 kW/204 hp, 05/00-01/03)

Diesel engines:
- 1.9 L (45 kW/60 hp, 09/90-07/96)
- 1.9 L (50 kW/68 hp, 10/92-01/03)
- 2.4 L (55 kW/75 hp, 04/97-01/03)
- 2.4 L (57 kW/78 hp, 09/90-03/97)
- 2.5 L (65 kW/88 hp, 04/98-01/03)
- 2.5 L (75 kW/102 hp, 08/95-01/03)
- 2.5 l /111 kW/150 hp, 04/98-01/03)

Production years: 09/1990-01/2003.

The initial section of this manual on the VW Caravelle and Transporter (T4) models covers inspection and daily maintenance of the petrol and diesel engines, transmission, brakes, steering and body (including the electrical system, windscreen wipers, lighting and heating or air conditioning).

Furthermore, this book provides detailed guidance on the following components:
- Suspension (replacement of driveshafts, springs and shock absorbers), steering (ball joints) and brakes (discs, brake linings and handbrake).
- Electrical system (battery, voltage regulator and starter motor).
- Dismantling and assembly of the engine cylinder head and cam drive, including replacement of the v-belt and the timing belt or chain.
- The lubricating system with the oil pump.
- The cooling system (replacement of radiator, thermostat and cooling fan).
- The fuel system (air filter, fuel pump and fuel filter) and exhaust (replacement of mufflers).
- Interior: removal and refitting of the dashboard, instrument panel, consoles, interior trim and seats.
- Body: dismantling and assembly of bumpers, fenders, bonnet, tailgate, doors, window mechanisms, locks and mirrors.

• Extensive technical specifications, adjustment data and torque wrench settings.
• 21 clear wiring diagrams of the main circuits.

Click here to know more about the series "So wird's gemacht"

Author:	Rüdiger Etzold
Specs:	332 pages, 26 x 19.5 cm / 10.25 x 7.7 in, paperback
Illustrations:	510 photographs and drawings
Publisher:	Delius Klasing Verlag GmbH (D, 2019)
Series:	So wird's gemacht (75)

VW Transporter T4, Caravelle - Benziner und Diesel (9/1990-1995) - Jetzt helfe ich mir selbst

Repair manual from the series "Jetzt helfe ich mir selbst" (nr. 147, reprint) for the Volkswagen VW T4 Transporter and Caravelle, petrol and diesel.

Petrol engines:
- 2.0 L (62 kW/84 hp, Kat)
- 2.5 L (81 kW/110 hp, Kat)
Diesel engines:

- 1.9 L (45 kW/61 hp)
- 2.4 L (57 kW/78 hp)

Production years: 9/1990-1995.

• This repair manual on the VW T4 Transporter and Caravelle describes maintenance and repair of the petrol - and diesel engines: the lubricating system, cooling, fuel system, filters and exhaust.
• Covers also the clutch and transmission, the suspension, the steering system, the servo unit and the brakes, the electrical system (including windscreen wipers and lighting), the interior and the body.
• This manual contains also adjustment data and a maintenance schedule.

Click here to know more about the series "Jetzt helfe ich mir selbst"

Author:	Dieter Korp, Rüdiger Baun
Specs:	272 pages, 26.5 x 20 cm / 10.4 x 7.9 in, paperback
Illustrations:	profusely illustrated with 300 photographs and drawings
Publisher:	Motorbuch Verlag (D, 1991)
Series:	Jetzt helfe ich mir selbst (147)

Volkswagen Transporter T4 - benzyna i diesel (modele 09/1990-01/2003) Sam naprawiam samochód

Bogato ilustrowany fachowy poradnik dla użytkowników samochodów dostawczych Volkswagen Transporter (oznaczenie fabryczne T4) i pochodnych odmian Caravelle, Multivan oraz Kalifornia, produkowanych od 09/1990 do 01/2003.

Silniki benzynowe:
4-cylindrowe
- 2.0 L (84 KM, typu AAC)
5-cylindrowe
- 2.5 L (110 KM, AAF i ACU)
- 2.5 L (115 KM, AET, APL i AVT)
6-cylindrowe
- 2.8 L (140 KM, AES)
- 2.8 L (204 KM, AMV)

Silniki wysokoprężne:
4-cylindrowe
- 1.9 L (60 KM, typu 1X)
- 1.9 L (68 KM, ABL)
5-cylindrowe
- 2.4 L (75 KM, AJA)
- 2.4 L (78 KM, AAB)
- 2.5 L (88 KM, AJT)
- 2.5 L (102 KM, ACV, AXL i AYC)
- 2.5 L (150 KM, AHY i AXG)

Z mechanicznymi i automatycznymi skrzynkami przekładniowymi.

• Podano m.in. plan obsługi, dokładny opis czynności obsługowych i naprawczych możliwych do wykonania we własnym zakresie oraz schematy instalacji elektrycznej (dla modeli od 01/2000).
• Polskie wydanie książki "So wird's gemacht".

Author:	Hans-Rüdiger Etzold
Specs:	384 pages, 24.5 x 19.5 x 2 cm / 9.7 x 7.7 x 0.79 in, paperback
Illustrations:	644 photographs and drawings
Publisher:	Wydawnictwa Komunikacji i Łączności WKŁ (PL, 2011)
Series:	Sam naprawiam samochód

Volkswagen T4 EuroVan (1992-1999) - Gasoline, Diesel, TDI, 5-cylinder and VR6 (USA) - Official Factory Repair Manual

Bentley Service Manual (3 volumes). Describes in great detail maintenance and repair of the Volkswagen T4 Transporter.

Versions: EuroVan, EuroVan MultiVan (y compris Weekender) and EuroVan CV Camper (Westfalia).

Gasoline engines:
- 5 cylinders - 2.5 (2461 cc, types AAF and ACU)
- VR6 - 2.8 (2792 cc, type AES).

Diesel engines: 2.4 (2370 cc, type AAB).

Model years: 1992-1999.

This Bentley workshop manual on the VW T4 Transporter provides detailed instructions for work on the engines (mechanical part, distribution, valves, ignition, starter, alternator) and cooling system.
Covers also the clutch, transmission, suspension, brakes, steering, fuel system, exhaust, electrical system, interior and doors.

• Covers U.S. and Canadian models.
• Complete with adjustment data, torque wrench settings and wiring diagrams.
• This is the meest extensive workshop manual that for this vans beschikbaar is.

Click here to know more about the Bentley Service Manuals

Specs:	2722 pages, 29.5 x 23.5 x 16.8 cm / 11.6 x 9.25 x 6.61 in, paperback
Illustrations:	2361 photographs and drawings, 404 wiring diagrams
Publisher:	Bentley Publishers (USA, 2011)
Series:	Bentley Service Manual