Vauxhall Astra Mk 4 (1998-2004): service and repair manuals

Vauxhall / Opel Astra & Zafira - Petrol (Feb 1998 - Apr 2004) - Haynes Service and Repair Manual

Haynes workshop manual on the Vauxhall / Opel Astra hatchback, saloon, Caravan and Zafira MPV.

Petrol engines:
- 1.4 Ecotec (1389 cc DOHC, X14XE and Z14XE)
- 1.6 Ecotec (1598 cc SOHC, X16SZR and X16SE)
- 1.6 Ecotec (1598 cc DOHC, X16XEL and Z16XE)
- 1.8 Ecotec (1796 cc DOHC, X18XE1, Z18XE and Z18XEL)
- 2.0 Ecotec (1998 cc DOHC, X20XEV)
- 2.2 Ecotec (2198 cc DOHC, Z22SE).

Production years: 2/1998-4/2004.

Exclusions: Please note that this manual does not cover the 1.6 litre Twinport (Z16XEP) or 2.0 litre Turbo (Z20LET) petrol engines, nor the Astra Coupé or Astra Cabriolet.

Using photos and step-by-step instructions this Haynes manual on the Vauxhall / Opel Astra and Zafira petrol models describes maintenance, repair and overhaul of the petrol engines (distribution, belts, valves, camshaft, cylinder head, oil pump, seals and radiator).
It also addresses issues related to the heater, fuel system, exhaust, starting and charging system. Furthermore, it covers work on the clutch, gearbox, driveshafts, braking system, suspension, steering gear, body, interior and electrical system.

• Based on a complete strip-down and rebuild.
• Includes a maintenance schedule, technical specifications, torque wrench settings and troubleshooting tables.
• Clear and detailed wiring diagrams for easy reference.

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Specs:	256 pages, 27 x 21.5 x 2 cm / 10.6 x 8.5 x 0.79 in, paperback
Illustrations:	hundreds of photographs and drawings
Publisher:	Haynes Publishing (GB, 2014)
Series:	Haynes Service and Repair Manual (3758)

Vauxhall / Opel Astra & Zafira - Diesel (Feb 1998 - April 2004) - Haynes Service and Repair Manual

Haynes workshop manual on the Vauxhall / Opel Astra hatchback, saloon and estate and Zafira MPV.

Diesel engines:
- 1.7 (1686 and 1700 cc, SOHC and DOHC, types X17DTL and Y17DT)
- 2.0 Turbo (1995 cc, types X20DTL, Y20DTL and Y20DTH).

Production years: 2/1998-4/2004 (Zafira up to 3/2005).

Exclusions: Please note that this manual does not cover the 1.7 CDTi (Z17DTL) common-rail diesel engine or the automatic transmission.

Using photos and step-by-step instructions this Haynes manual on the Vauxhall / Opel Astra and Zafira Diesel describes maintenance, repair and overhaul of the diesel engines (distribution, belts, valves, camshaft, cylinder head, oil pump, seals and radiator).
It also addresses issues related to the heater, fuel system, exhaust, starting and charging system. Furthermore, it covers work on the clutch, gearbox, driveshafts, braking system, suspension, steering gear, body, interior and electrical system.

• Based on a complete strip-down and rebuild.
• Includes a maintenance schedule, technical specifications, torque wrench settings and troubleshooting tables.
• Clear and detailed wiring diagrams for easy reference.

Click here to know more about the Haynes Car Service and Repair Manuals

Specs:	27 x 21 x 2 cm / 10.6 x 8.25 x 0.79 in, paperback
Illustrations:	hundreds of photographs and drawings
Publisher:	Haynes Publishing (GB, 2015)
Series:	Haynes Service and Repair Manual (3797)

Opel Astra G - essence 1.4 - 1.6 - 1.8 / Diesel 1.7 TD - 1.7 TDi - 2.0 Di - 2.0 DTi (04/1998-2003) - Revue Technique Automobile (RTA 740)

Revue Technique Automobile (RTA 740) covering the Opel Astra G.

Petrol engines:
- 1.4i 16V (66 kW/90 hp, engine code X14XE)
- 1.6i 8V (55 kW/75 hp, X16SZR)
- 1.6i 16V (74 kW/100 hp, X16XEL)
- 1.8i 16V (85 kW/115 hp, X18XE1).

Diesel engines:
- 1.7 D 8V Turbo (50 kW/70 hp, X17DTL)
- 1.7 DTI 16V Turbo (55 kW/75 hp, Y17DT)
- 2.0 DI 16V Turbo (60 kW/80 hp, X20DTL)
- 2.0 DTI 16V Turbo (74 kW/100 hp, Y20DTH).

Production years: 04/1998-2003.

This Revue Technique for the Opel Astra G describes extensively service and repair of the petrol and diesel engines (including timing gear, cylinder head, lubrication, coolant pump and fuel system).
Covers also work on the clutch, transmission, driveshafts, steering system, suspension, wheel hubs, brakes, electric equipment and body.

• Includes adjustment data and wiring diagrams.
• An integral owner's handbook provides information on operation and daily maintenance.
• Additional chapter with tips and a checklist to prepare for the MOT test.

Specs:	324 pages, 27 x 21 cm / 10.6 x 8.25 in, paperback
Illustrations:	hundreds of photographs and drawings
Publisher:	ETAI (F, 2002)
Series:	Revue Technique Automobile (RTA 740)

Opel Astra G - Benzin- und Dieselmotoren (1998-2003) - Jetzt helfe ich mir selbst

Repair manual from the series "Jetzt helfe ich mir selbst" (nr. 225, reprint) for maintenance of the Opel Astra and Astra Caravan, petrol and diesel.

Petrol engines: 1.2 16V Ecotec (75 hp), 1.6 (85 hp), 1.6 16V Ecotec (100 hp), 1.8 16V Ecotec (125 hp), 2.2 16V Ecotec (147 hp).

Diesel engines: 1.7 DTI 16V (75 hp), 2.0 DI 16V Ecotec (82 hp) and 2.0 DTI 16V Ecotec (100 hp).

Production years: 1998-2003.

• This owner's guide describes the technology of the Opel Astra G.
• Comprehensive instructions for the replacement of current parts such as: shock absorbers, brake pads, brake discs, master cylinder and brake fluid / door mirrors, fuel cap, grille, bumpers, bonnet, tailgate, interior trim and seats / alternator and starter motor, voltage regulator, headlamps, tail lights / air filter, drivebelt, thermostat, coolant, oil filter and spark plugs.
• Complete with adjustment data and a maintenance schedule.

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Author:	Dieter Korp
Specs:	304 pages, 26.5 x 20 cm / 10.4 x 7.9 in, paperback
Illustrations:	about 250 photographs and drawings
Publisher:	Motorbuch Verlag (D, 2010)
Series:	Jetzt helfe ich mir selbst (225)

Opel Astra G (3/1998-2/2004), Zafira A (4/1999-6/2005) - Benziner und Diesel - So wird's gemacht

Workshop manual from the German series So wird's gemacht (nr. 113) on the Opel models:
- Astra G (3/1998-2/2004)
- Zafira A (4/1999-6/2005).

Petrol engines:
- 1.2 L (48 kW/65 hp, 03/98-09/00)
- 1.2 L (55 kW/75 hp, 10/00-01/03)
- 1.6 L (55 kW/75 hp, 03/98-09/00)
- 1.6 L (62 kW/85 hp, 10/00-02/04)
- 1.6 L (74 kW/100 hp, 03/98-06/05)
- 1.6 L (76 kW/103 hp, 01/03-02/04)
- 1.8 L (85 kW/115 hp, 03/98-09/00)
- 1.8 L (92 kW/125 hp, 10/00-06/05)
- 2.0 L (100 kW/136 hp, 03/98-09/00)
- 2.2 L (108 kW/147 hp, 10/00-06/05)

Diesel engines:
- 1.7 L (50 kW/68 hp, 03/98-09/99)
- 1.7 L (55 kW/75 hp, 10/99-01/03)
- 1.7 L (59 kW/80 hp, 02/03-02/04)
- 2.0 L (60 kW/82 hp, 03/98-10/00)
- 2.0 L (74 kW/100 hp, 10/99-06/05)
- 2.2 L (92 kW/125 hp, 01/02-06/05).

The initial section of this manual on the Opel Astra G and Zafira A covers inspection and daily maintenance of the petrol and diesel engines, transmission, brakes, steering and body (including the electrical system, windscreen wipers, lighting and heating or air conditioning).

Furthermore, this book provides detailed guidance on the following components:
- Suspension (replacement of driveshafts, springs and shock absorbers), steering (ball joints) and brakes (discs, brake linings and handbrake).
- Electrical system (battery, voltage regulator and starter motor).
- Dismantling and assembly of the engine cylinder head and cam drive, including replacement of the v-belt and the timing belt or chain.
- The lubricating system with the oil pump.
- The cooling system (replacement of radiator, thermostat and cooling fan).
- The fuel system (air filter, fuel pump and fuel filter) and exhaust (replacement of mufflers).
- Interior: removal and refitting of the dashboard, instrument panel, consoles, interior trim and seats.
- Body: dismantling and assembly of bumpers, fenders, bonnet, tailgate, doors, window mechanisms, locks and mirrors.

• Extensive technical specifications, adjustment data and torque wrench settings.
• 12 clear wiring diagrams of the main circuits.

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Author:	Rüdiger Etzold
Specs:	320 pages, 26 x 19.5 cm / 10.25 x 7.7 in, paperback
Illustrations:	565 photographs and drawings
Publisher:	Delius Klasing Verlag GmbH (D, 2016)
Series:	So wird's gemacht (113)