Polaris (1985-2006): workshop manuals - service and repair

Polaris (1985-1995) - All 3-, 4- & 6-Wheel-Drive Models

Clymer Manual for all Polaris 3-, 4-, and 6-wielige models from the years 1985-1995.

Models: Scrambler, Trail Blazer, Trail Boss, Cyclone, BigBoss, Xplorer, Sport, Sportsman and Magnum.

Petrol engines: 250 - 425 cc.

This Clymer workshop manual on a wide range Polaris quads from the 1980s and 90s describes maintenance, repair and overhaul of the engine, clutch and gearbox, the fuel and exhaust systems, the electrical system and the cooling system.
Also covers the front suspension and steering system, the rear suspension and drivetrain, the brakes and the frame.

• Step-by-step instructions, many photos and drawings.
• Includes adjustment data, torque wrench settings and troubleshooting tables.
• Clear wiring diagrams.

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Polaris ATVs - 2-stroke and 4-stroke - 2-wheel, 4-wheel and 6-wheel drive (1985-1997)

Haynes Owners Workshop Manual for maintenance and repair of all Polaris ATV models (American versions) from the years 1985-1997, 2- and 4-stroke, 4x2, 4x4 and 6x6.

This Haynes manual for Polaris quads provides photos and detailed step-by-step instructions for maintenance, repair and overhaul of the engine, the clutch and the gearbox.
The cooling system, fuel system, ignition, exhaust, steering, suspension, brakes, final drive and electrical system are also described.

• Based on a complete strip-down and rebuild.
• Includes a maintenance schedule, adjustment data, torque wrench settings and troubleshooting tables.
• Clear and detailed wiring diagrams for easy reference.

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Polaris ATVs - Single seat gasoline PVT models - 250 cc thru 800 cc (1998-2006)

Haynes Owners Workshop Manual on the Polaris quads with petrol engine (250-800 cc) and variable transmission.Production years: 1998-2006.

Exclusions: Please note that this manual does not cover the Xpedition, Predator, X-2, the diesel or the 335 cc petrol models.

This Haynes manual for Polaris quads provides photos and detailed step-by-step instructions for maintenance, repair and overhaul of the 250 - 800 cc engines, the clutch and the gearbox.
The cooling system, fuel system, ignition, exhaust, steering, suspension, brakes, final drive and electrical system are also described.

• Based on a complete strip-down and rebuild.
• Includes a maintenance schedule, adjustment data, torque wrench settings and troubleshooting tables.
• Clear and detailed wiring diagrams for easy reference.

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Polaris Magnum & Big Boss ATVs (1996-1999)

Clymer Repair Manual on the Polaris quads:
- Magnum 425 2x4 (1996-1998)
- Magnum 425 4x4 (1996-1998)
- Magnum 425 6x6 (1996-1997)
- Big Boss 500 6x6 (1998-1999).

This Clymer workshop manual on Polaris Magnum and Big Boss quads describes maintenance, repair and overhaul of the engine, clutch and gearbox, the fuel and exhaust systems, the electrical system and the cooling system.
Also covers the front suspension and steering system, the rear suspension and drivetrain, the brakes and the frame.

• Step-by-step instructions, many photos and drawings.
• Includes adjustment data, torque wrench settings and troubleshooting tables.
• Clear wiring diagrams.

▶  More information on the Clymer Motor Cycle Repair Manuals