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Haynes Service and Repair Manuals on motorcycles, scooters and ATVs

Haynes repair manual for Aprilia motorcyclesHaynes Motorcycle Service and Repair Manuals are published by the British publishing house Haynes, with 200 million books sold by far the largest publisher of automotive repair manuals in the world. They provide much more information than the owner's handbook supplied by the manufacturer with each new two-wheeler.

For every Haynes manual a motorcycle, scooter or quad is completely disassembled and then reassembled, if possible without the use of special tools. At the same time the various repairs and maintenance works are photographed in detail.

Hundreds of photos and drawings make it easy to follow the short step-by-step instructions. All adjustment data are arranged in clear tables, while clear wiring diagrams are also included.


Haynes Manuals - Official dealer
Publisher: Haynes, Sparkford, Yeovil, Somerset (UK). The TMB Bookshop is an official distributor of Haynes Manuals.

Size: 27 x 21 cm (10.6 x 8.25 in), paperback

Language: These books are only available in English.

Units: These manuals list measures and weights in ISO units (m, kg, Nm, ...) as well as in Imperial units (inch, ft, lb ft, ...).

Wiring diagrams: Haynes Motorcycle Service and Repair Manuals contain clear wiring diagrams.

Haynes manuals describe maintenance and repair in detail

Haynes Motorcycle Service and Repair Manuals describe maintenance and repair in detail.

Haynes Motorcycle Service and Repair Manuals contain clear wiring diagrams

Haynes Motorcycle Service and Repair Manuals contain clear wiring diagrams.

Haynes repair manual for Yamaha quads
Haynes repair manual for Peugeot scooters
Haynes repair manual for Honda motorfietsen

Contents

These Haynes books cover maintenance, repair and overhaul of the engine, clutch, transmission, cooling system, fuel and exhaust systems, ignition, steering, suspension, brakes, final drive and electrical system. Included are adjustment data, torque wrench settings and clear wiring diagrams.

A typical, modern Haynes Motorcycle Service and Repair Manual features following chapters:

INTRODUCTION
Identification numbers
Buying parts
General specifications
Maintenance techniques
Lubricants
Troubleshooting

TUNE-UP AND ROUTINE MAINTENANCE
Specifications
Routine maintenance intervals
Fluid levels - check
Battery - check
Brake pads and shoes - wear check
Brake system - check
Rear brake pedal - height and freeplay
Tires/wheels - general check
Throttle cable and choke operation
Clutch - check and adjustment
Drive chain and sprockets - check, adjustment and lubrication
Engine oil/filter - change
Air filter element - servicing
Cylinder compression - check
Spark plugs - replacement
Lubrication
Valve clearances - check and adjustment
Idle speed - check and adjustment
Carburetor synchronization
Cooling system - check
Exhaust system - check
Steering head bearings - check, adjustment and lubrication
Fuel system - check and filter replacement
Suspension - check

ENGINE, CLUTCH AND TRANSMISSION
Specifications
Engine - removal and installation
Engine - disassembly and reassembly
Cylinder head cover
Camshaft, sprocket and rocker arms
Cam chain tensioner - removal, inspection and installation
Cylinder head - removal and installation
Valves, valve seats, valve guides - servicing
Cylinder head and valves - disassembly, inspection and reassembly
Cylinder - removal, inspection and installation
Piston - removal, inspection and installation
Piston rings
Clutch cable replacement
Clutch - removal, inspection and installation
Oil pump drive chain and sprockets
Primary drive gear - removal, inspection and installation
Cam chains - removal, inspection and installation
Gearshift linkage
Crankcase - disassembly and assembly
Oil pump - removal, inspection and installation
Main and connecting rod bearings
Transmission - removal, inspection and installation
Initial start-up after overhaul

COOLING SYSTEM
Specifications
Radiator - removal and installation
Cooling fan and thermostatc fan switch
Coolant temperature warning system
Thermostat - removal, check and installation
Thermostat housing
Coolant reservoir
Water pump - check, removal and installation

FUEL AND EXHAUST SYSTEMS
Specifications
Fuel tank
Crankcase emission control system
Air cleaner housing - removal and installation
Fuel pump system
Throttle cables and grip
Carburetors - removal and installation
Carburetors - disassembly, inspection and reassembly
Idle fuel/air mixture - adjustment
Exhaust system - removal and installation

IGNITION SYSTEM
Specifications
Ignition coils - check and replacement
Ignition pulse generator
Timing rotor - removal and installation
Ignition control module - check and replacement
Ignition timing - check

STEERING AND SUSPENSION
Specifications
Handlebar - removal and installation
Fork oil change
Forks - removal and installation
Forks - disassembly, inspection and reassembly
Steering stem and bearings - removal, inspection and installation
Rear shock absorbers - removal, inspection and installation

BRAKES, WHEELS, TIRES AND FINAL DRIVE
Specifications
Brake pads - replacement
Brake caliper - removal, overhaul and installation
Brake disc - inspection, removal, and installation
Front brake master cylinder - removal, overhaul and installation
Brake hose - inspection and replacement
Brake system bleeding
Drum brake - removal, overhaul and installation
Rear brake pedal and linkage - removal and installation
Wheels - inspection and repair
Front wheel - removal and installation
Rear wheel - removal and installation
Wheel bearings - inspection and maintenance
Wheels - alignment check
Drive chain - removal, cleaning and installation
Sprockets - check and replacement

BODYWORK AND FRAME
Frame - inspection and repair
Footpegs - removal and installation
Sidestand - maintenance, removal and installation
Seat - removal and installation
Chain guard - removal and installation
Front fender - removal and installation
Rear fender - removal and installation

ELECTRICAL SYSTEM
Specifications
Electrical troubleshooting
Battery - removal, inspection, maintenance and installation
Lighting system - check
Headlight bulb - replacement
Headlight aim - check and adjustment
Headlight assembly - removal and installation
Turn signal circuit and relay - check
Brake light switches - check and replacement
Speedometer and cable or speed sensor - removal and installation
Ignition main (key) switch - check and replacement
Oil pressure switch - check and replacement
Horn - check and replacement
Starter relay switch - check and replacement
Starter motor - removal and installation
Starter motor - disassembly, inspection and reassembly
Charging system testing
Alternator - check and replacement
Voltage regulator/rectifier - check and replacement

WIRING DIAGRAMS

INDEX

See also our page about newer Haynes Service & Repair Manuals.

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Knowledge and experience

Since 2000, TMB Bookshop has been offering motoring books from Haynes, Chilton, Clymer, Bentley, Brooklands, ETAI, Bucheli, Motorbooks, Motorbuch Verlag and many other well-known publishers.